Becker Leaky Feeder Cable Manufacturer

kristian Leaky Feeder Systems, Mining Communication, Underground Communication
Leaky Feeder Cable Manufacturer

This type of leaky feeder cable system is perfect for underground mining application and the transportation industry. The overall goal of this leaky feeder system is to carry not only communication lines but to deliver ongoing power applications in any mining site. With the degree of insulation provided in these systems and the quality of the electronic cables, the goal of these systems is to offer the best in electrical power on any site without a need to replace the equipment regularly. These are reliable cabling solutions that can last for generations in a mining site and with a strong minimum bending radius and an improved tensile strength, this is the type of leaky feeder system that you can truly depend on for any type of mining. We are the leading Leaky Feeder Cable Manufacturer.

Whether you need this for above ground systems or you are in need of a deep leaky feeder system to suit the needs of your site, we can offer easy solutions that can help your business. Low Loss leaky feeder cables can also be customized to suit the needs of a customer. Different roll lengths are available at your request and we can ensure that you will have the best in cabling that will work for your business. 

Becker Leaky Feeder cable includes a 15.7 mm PEblack or halogen free construction meaning little interference in any mining site and the ease of use as you are running cables in any location. The outer conductor is a 13.8 mm corrugated copper tube slot in a milled two roll system. Taking this extra level of copper conductors ensures clear signal paths and the best in electrical communications on site.

Dielectric and physical foaming PE is rated at 12.3 mm for an improved level of insulation. Leaky feeder lines with this level of protection are rated highly in underground mining operations and designed to truly last. 

Inner conductors are copper clad aluminum wire rated at 4.8 mm and designed for maximum conductivity and signal transfer. With these quality leaky feeder systems, you can be ready at any mining site with the best tools in the business.

If you are interested in learning more about Becker leaky feeder cable systems, contact us today for your custom order or to learn more about our cable specifications. We are the industry’s best leaky feeder cable manufacturer.

Key Functions of The VHF Leaky Feeder System

kristian Leaky Feeder Systems, Mining Communication
Leaky Feeder

A VHF leaky feeder system offers the widest bandwidth of amplification available and a amplifier platform. Having a robust and easy to use leaky feeder system for communication in a mining site can improve safety and maximize productivity. The Becker Varis VHF leaky feeder system is a smartcon integrated communication suite known for its amazing performance and reliability as well as easy maintenance set up. 

Becker Varis ensures that this is a device that can satisfy customer needs and meet the strategies for any budget and any mine site. This is a leaky feeder system that integrates well with premium communication suites with the option to also upgrade your path so that you can enhance the system as your mine site expands. 

This system ensures that all operators and technicians can use mine phones and communication streams at the same time. The system offers a narrowband radio modem as well as a low maintenance VHF communication platform. The 9600 bps fixed mobile data connection provides data transfer over the entire leaky feeder network. With this level of data transferred, it is easy to plug in and access any type of logistics tools or a wide range of other systems while maintaining simultaneous and clear communication. 

The 30 MHz bandwidth offers an industry-leading level of bandwidth for voice data and for quality communications. Signal remains crystal clear throughout the voice channels with the option to operate with superlow intermodulation noise levels as well as an RFP pilotless amplifier. These enhancements ensure that work takes place throughout the system with very low maintenance cost and the option to adjust levels independently if the system continues to grow.

Your maintenance costs can be significantly reduced as this is a controller that can integrate well with almost any current leaky feeder system on the market. Modes are encouraged to reduce the maintenance and to considerably reduce your maintenance costs by offering substantial readjustment when required. Noise free voice and data radio channels are robust and the low maintenance solution can offer the best in clear data transfer and communication no matter where an operator may be in the mine site. 

Included with the device is a local diagnostic standard in any amplifier providing a faultfinding system and troubleshooting used to identify components throughout the leaky feeder network that could be causing trouble. Local diagnostic onboard with our LED diagnostic system ensures you can find faults quickly and detect problems early on with predictive maintenance and ensuring the best results for your mining site.

If you’re interested in learning more about the key functions of the VHF leaky feeder system or you’d be interested in integrating one of these systems into your mining site, contact us today. We can share more information about our VHF leaky feeder controls and how they can be easily integrated into your mining site or used for expansion for your current communication and data sharing needs.

Becker Releases Smartethernet, A Leaker Feeder Solution

kristian Leaky Feeder Systems, Mining Communication, Underground Communication
Smartethernet

Becker Releases Smartethernet, A Leaker Feeder Solution

Becker mining systems as an international mining company has recently announced a revolutionary new product for underground networks known as the smartethernet. The new Ethernet solution works through leaker feeder infrastructure to deliver communications without having to integrate new lines. The benefits of these latest smartethernet is the ability to place it into the leaker feeder infrastructure and integrate a new form of data based technology to operations throughout a mining site. The entire system is easy to install and offers a high speed Ethernet solution for a mine without the added expense of integration.

Installing high speed Ethernet in an affordable manner will ensure that clients can use data based tech in any aspect of their operations. Customers appreciate the new system and its reliability and it can also offer a massive cost savings for clients as well. The system introduces three units including the controller, e point and amplifier which is equipped with an Ethernet repeater. The system will extend the distance of the eithernet considerably and offer its controller a lead into communications for the future of a mining business.

Having Ethernet integrated into a mining site can be crucial for communications in the mine, equipment and staff tracking, controlling mining equipment and for monitoring IP cameras. Control points in the smartethernet are fed along a series of ports for clients to connect devices in the field. A worker could easily connect up a laptop or diagnose a piece of equipment with an Ethernet port at any point in the mining site. Having these ports can be crucial to maintaining quality communications and ensuring that staff are able to get extended system distance improvements. The clarity of Ethernet ensures that a team is able to have an extended level of clarity in communications and data sharing. The network will manage all points easily and offer a huge cost savings for any business that is interested in establishing better data flow in mining.

Becker’s ethernet mining solution over the leaky feeder system will ensure that data based technology can be added to mining operations across the world and in the most hostile environments. Some of the top advantages of this system include being able to offer more tools to your workers in the field, enhancements to safety, improvements to efficiency and monitoring and the option to capture more data points which can shape the future of your business. No matter what type of underground mining you normally work on, these solutions can be a huge cost benefit and safety improvement for your future. Contact us today if you are interested in learning more about our Becker mining ethernet solutions through a leaky feeder system and how we can help you maximize your underground network.

Why Buy Underground Mining Radios & Radio Systems?

kristian Mining Communication
Why Buy Underground Mining Radios & Radio Systems?

Communication is essential for any workplace, especially mines where the operating environment can sometimes be very harsh. Underground tunnel workers need to be able to communicate with each other, especially in the event of major accidents or incidents. Underground mining radios can be useful in this situation.

The workplace communication system can improve productivity and efficiency. Becker Communications sells a range of portable underground radios, radio systems from Motorola and Kenwood as well as stationary leaky feeder systems.

Becker Communications offers solutions for North America’s 800+ mining operations.

Portable Underground Mining Radios

Kenwood supplies and manufactures both digital and analog portable mine radios. These radios can be used in harsh mine conditions and provide instant communication between units. These ATEX-certified radios can be used in any area of mining operations worldwide. They are protected from dust, gas, and other hazards.

These radios are portable and can last a long time without needing to be charged. The NEXEDGE(r) has GPS capabilities.

Motorola also offers two-way radio solutions called the MOTOTRBO series. These include simple voice-only models, to more advanced voice radios that can be voice-only or feature-rich. These accessories optimize your device’s performance. These accessories have been tested for five years in the field using Accelerated Life Testing (ALT).

Stationary Mine Communication Systems

Leaky feeder systems are a reliable and secure method to communicate underground or aboveground with a mine facility. Becker Communications offers the PB2 12 Pages Boss Phone. This radio can be used in conjunction with pager-type systems. It can also integrate into leaky feeders.

For daily mining communication, leaky feeder systems offer greater reliability than traditional wired telephone systems. They can also be integrated with monitoring and tracking technologies to provide a complete solution.

The cable runs through a mine to create this system. It functions as an antenna, allowing a variety devices to pick-up a radio signal. Radio devices can communicate with each other over short distances, but this is not necessary. They can instead communicate with the cable. An antenna can be used for connecting workers 10 miles below ground to colleagues 10 miles above ground.

Becker Communications has been the industry leader for over 15 years. Radio communication in tunnels and electrical mining communication systems. They also added wireless communication systems, handheld radios and tagging and tracking systems as they expanded into underground mining, railroads and tunneling. If you would like to learn more contact us today!

The Importance of An Underground Radio Communication System

kristian Mining Communication, Underground Communication
The Importance of An Underground Radio Communication System

A underground radio communication system is used in large industrial plants and in mining sites. This form of underground communication is responsible for establishing a communication between two points and for building an industrial communication system. These items provide a standard method for connecting individuals without radio interference or any form of equipment failure. The devices will manage a plant wide level of communication and a standard that is divided into five main parts to ensure every aspect of the business communication can be retained.

The five main parts include a radio interference and protocol stack, a command-and-control center based segmentation, VHF transmission system and UHF transmission system for a large-scale operation. This entire communication center takes place underground with wireless communications created by our company. Various wireless devices are linked together through a network and communications can run along power lines and control systems to coordinate any activity. 

An underground radio system remains extremely important because it needs to work highly efficiently to avoid any form of interference issue throughout communication. It’s necessary to use efficiency with this type of underground radio system and to have a system that prevents radio interference equipment failure. 

The underground radio system is extremely important because the radio spectrum underground can be quite scarce. Traditional walkie-talkies will not work in these environments and having some form of network to prevent interference is crucial to maintaining communications. Radio signals are immune to physical disturbances such as temperature and humidity but the heavy rock environments of mining sites and even large concrete structures in industry can be difficult for radio communications. 

The system of an underground radio network will use a series of base stations and remote terminals to deliver a radio signal over a UHF band or VHF band. The controls provide immediate transmission media at every level and protocols of the radio band that are not disrupted by heavy rock or dance items. Protocol is used to deliver real-time voice services which are not interrupted and it can improve safety across a mining site or industrial complex.

Our system uses the leaky feeder communications method that is time-tested to deliver modern day communication. Installation can take place along the existing underground installation and with a set of shielded and twisted pair cables that do not require grounding.

If you are interested in learning more about industrial underground radio communication systems or if you would like to learn more about these systems for your own business, contact us today. We can outfit your business with the best quality of communication for your underground network and to manage even in difficult conditions across your business. We can integrate these systems with your current leaky feeder lines and offer you the best in support for your business coordination.

Becker Tunnel Communication System

kristian Mining Communication
Tunnel Communication

A tunnel communication system has become an essential piece of tunneling through mountains and mining sites in a coordinated effort. Tunnel communication systems are a unique solution for managing the problem of solving communications issues in mining. Mining environments require extensive communication and this is not always easy in construction sites where projects can extend kilometers underground. The environments make it difficult to implement various elements of construction and make sure that all of the teams are coordinated and effectively communicating. As vehicles can travel extremely efficiently it’s not easy to make sure that workers and vehicles are out of harm’s way without some form of deep real-time communication.

A tunnel communication system is a module that uses a high frequency radio system with a two-way level of communication without a traditional radio or landline telephone system. TCS systems are made with a wireless repeater system that allows voice communication outside of the tunnel and it worked as an excellent alternative to traditional telephone or radio communications that would otherwise be effective in a tunneling site. TCS systems offer a series of features that can improve the construction processing tunnel and mining sites and it can also reduce the risk of injuries on mining sites as well.

Using advanced wireless communication systems can make sure that safety is improved at every level of the mining site. Heavy construction vehicles and equipment require ongoing communication and the radio repeaters will allow for communication outside of the tunnel as well as the deep end of the tunnel system. These types of communications are instrumental in remote locations and times where vehicles are going to require communication in the tunnels. TCS frequencies are considerably lower than most radio systems and there’s no need for a direct installation or landline. TCS  frequencies can also continue to work in smaller size mines as well as large-scale industrial sites where power supplies are not always reliable. These systems work well in remote locations and they can use a cellular-based system that’s suitable for any mining site. 

The tunnel communication system can be placed on board a tunneling vehicle or it can be run through a series of modules throughout the tunnel system. Providing continuous two-way communication between these supervisors, excavators, operators and managers is important and with these tools, you can make sure that every level of communication and coordination takes place amongst your staff. 

If you’re interested in installing these communication support items in your mining site, we are ready to showcase the best product for your needs. Contact our team today and we can show you the best new communication tools in the mining industry. We have years of experience installing communications tools throughout mining sites across the world. With the help of our team, we can set you up with the best in communication, alarms, inspection systems and more. We want to improve the safety of mining sites and industrial sites across the world and with our systems, you can enjoy crystal clear communications and monitoring.

What Is The Purpose of A Leaky Feeder?

admin Leaky Feeder Systems, Mining Communication
What Is The Purpose of A Leaky Feeder?

Leaky feeder communication systems are underground mining solutions using tunnel environments. These systems are used by cabling professionals and manufacturers to provide a system designed for optimal communications. Coaxial cable is not generally designed to provide quality communications but a leaky feeder system can provide a cable run along with a series of titles that receives radio waves and functions like an antenna. The cable is leaky as it has slots and gaps along the outer conductor which allows for the radio signal to leak out or leak into the cable along the length. The entire cable can become somewhat of an antenna for radio signal and provide a simple system of communications reportable transceivers carried by personnel. Transmissions from the receivers are picked up by the feeder and carried to other parts of the tunnel along with two-way communication and throughout the entire radiating line. Signal loss along the feeder does occur but this is usually at frequencies under 1 GHz. Installing a series of repeaters throughout the network line retains a clear signal and ensures that signals of almost any type can be transmitted along the lines in perfect clarity. Various antennas are often included in the system to provide a higher frequency band of communication. Here we talk about the purpose of a leaky feeder system!

Leaky feeder communications are quite common in the mining industry and they are used as a tool for wireless communication between miners. The system is used for primary communication where the transceiver is small enough to be comfortably worn by each minor throughout an entire shift. These systems of communication can often include headset communication or a small walkie-talkie which is easy for communicating through daily use in the tunnel and even in industrial communications as well. Leaky feeder communications are often delivered in up to 4G coverage and they provide a distributed system of communication that can work for everything from industrial buildings to mining sites. With coordination in antennas and repeaters signals can be booted even in some of the most hostile environments on Earth. 

Leaky feeders today have been more like to include piddling communications for an underground network that is in New York subways or the London tunnel system. Features have also been modified with metallic strips and radiofrequency identifying data, this can help with monitoring and repairing the network as well as with the process of inventorying various tools used in mining and industrial sites. These types of improvements to Leaky feeder systems represent revolutionary new ways that companies are working to improve efficiency and the quality of communication throughout industrial sites worldwide.

If you’d like to learn more about the purpose of leaky feeder systems for your business or you’re curious about how these systems could be integrated into your industrial site, contact us today to learn more. We have been establishing leaky feeder communication systems and radio communication systems that work for major industrial sites for decades. We are ready to introduce new systems that could improve the safety of your mining site.

The Importance of Radio Communication In Tunnels

admin Mining Communication
The Importance of Radio Communication In Tunnels

Radio communication in tunnels is a requirement for mining sites. Electronic communications have taken over for mining sites in emergencies, from radio support, and more. Walkie-talkies or cell phones have been rendered as an inefficient manner for many mining sites to communicate. With the majority of mining sites turning to a low-frequency radio or wifi emergency signal in tunnels, we are seeing changes to the nature of mining communications worldwide.

Low frequency radio communication in tunnel sites keeps work safer and it ensures that miners can maintain communications even through extensive rocks and deep mining sites. Enabling communication can ensure that emergency personnel can be reached, that workers are able to reach people in the tunnels and that ongoing communication and productivity are maintained. 

Radio communication needs to be maintained for safety, as well as for visibility in any mining site. Communication can be difficult in mining sites with a wealth of equipment as well as with many areas that could be hidden from view. Heavy traffic throughout a busy mining site will require communication and radio communication provides a sense of security for many workers throughout a tunnel. If there is an emergency in a tunnel or a type of evacuation that may be required, a radio could serve as a lifeline for a group of people in a tunnel setting. 

People will need to stay informed in a tunnel and radio will help direct the evacuation. Radios can ensure that all workers can follow the appropriate directions for their equipment and be directed throughout the process.

For traffic flow, radios are also important. Whether you are going to be moving material from deep in the mine site or bringing new equipment down, sometimes heavy equipment will need to be directed and areas need to be kept clear. Having reliable communications for these times can ensure that there is no difficulty with traffic jams and ensure that everyone can be well managed in a mining site.

Seamless Communication In Mining Tunnels

The communication process for mining tunnels is as seamless as picking up a cell phone in most cases. Tunnel workers are able to pick up devices and speak with clarity. The base station or communications hub will have access to all the information that is needed instantly and the teams can communicate effectively through the devices provided. Radio communications are bolstered by antennas on the ground or throughout the mining site to boost the low frequency radio, there could also be a series of wifi hubs for communication backup and data transfer. 

If you are interested in learning more about mining communications and tunnel radios, contact us today. We can assess your business for mining communications support and tunnel radios to outfit your company. 

What is a Leaky Feeder Cable?

admin Mining Communication
Leaky Feeder Cable

A leaky feeder is an electrical cable that transmits and delivers electricity. This cable allows liquid to lubricate inner conductors and prevents electrolysis corrosion. Leaky feeders can be used in applications where it is impossible or impractical for them to remain dry. Here we explain what a leaky feeder cable is exactly.

There are many types of cables that can transmit electricity. An electrician or an electrical engineer must make the right choice when choosing the best type of cable to transmit electricity.

Let’s say you want to install a high-definition TV in your living room. You may choose to use speaker wire to connect your TV. It is available in lengths of up to 100 feet, and has two copper conductors within each jacketed sheath. You will need to use 24 gauge wire to get 720p resolution.

This wire is not thick enough to be a 2-conductor-cable. This same-sized cable is also not suitable for carrying current to certain devices such as speakers or electric drills.

Wiring that is extra-heavy-duty requires a cable with four copper conductors in each jacketed sheath. This cable is often used in large industrial settings such as hospitals and large factories that use many types of current-carrying equipment.

A thinner jacket is used to prevent a leaky feeder cable from being tampered with by code. To make the cable waterproof, a special coating is applied inside. It becomes saturated with water and an electric charge forms between the copper conductors.

Varis Smartcom(r.150IS) Leaky Feeder Cables are ideal for anyone who needs to provide power to an AV device. With its durability and quality, this cable will be a reliable companion. This cable is ideal for people who don’t want cables to break while they are in use, or anyone who is always on the move!

Becker Communications has been a leader in the development of more advanced electrical mining communication systems for over 15 years. They expanded their reach into surface mining, railways, tunneling, and added wireless communication systems, handheld radios and tagging and tracking systems as well as gas monitoring. If you would like to learn more contact us today!

SMART UNDERGROUND COMMUNICATIONS

admin Mining Communication
SMART UNDERGROUND COMMUNICATIONS

The Beckercom leaky feeder allows miners to access underground communications in the mine using standard two-way radios, significantly increasing safety and productivity. The leaky feeder system permits the control and monitoring of electrical equipment, such as pumps and fans. The Intrinsically Secure I.S. When used with the Becker I.S., the Leaky Feeder can provide 100% coverage for underground mines. Two-way portable radio.

SYSTEM OPERATION

This system provides seamless two-way communication throughout underground tunnels or mines. Leaky feeder antenna cables are used to achieve this. The radio signals from Head End, which are usually located at the surface, are transmitted underground via the leaky feeder cables. The signal can also be easily retransmitted on the surface and can cover several kilometers.

LEAKY FEDER CABLE 

Coaxial cable was designed to retain as much signal as possible and block external signals. Leaky Feeder cables are designed to leak or radiate radio signals out and allow signals in from remote radio transceivers located within 50-200 meters of the Leaky Feeder Cable. Line Amplifiers or boosters are installed along with the Leaky feeder cable runs, nominally every 350m. They help sustain signal levels over long distances.

SYSTEM DESIGN 

Certified Becker communication engineers design leaky feeder systems in consultation with customers and meet all compliance requirements.

REPAIRS AND EXTENSIONS 

As a mine grows, leaky Feeder cables will need to be repaired and extended. It is important to make quick connections and repairs in order to minimize downtime and ensure reliable operations. These requirements can be met by the Becker splice device. Line splices are used to join two sections together, where signal amplification does not apply, or to repair damaged sections. To properly terminate the system, line terminations are placed at the Leaky Feeder cables.

TWO-WAY RADIO: The Becker UHF is intrinsically secure I.S. Portable radios offer versatility and reliability in a small and rugged package.

If you are looking to purchase a leaky feeder system to access underground communications for your underground mining operation contact us today!