All About Tunnel Communication Systems

kristian Mining Communication, Underground Communication
All About Tunnel Communication Systems

In mining, communication remains one of the most important factors to consider for maintaining safety. The latest in tunnel communication systems for mining has changed the nature of the industry and allowed for a much greater track record for safety. 

Modern radio communications for tunnel use offer workers the chance to use digital radio technology to maintain crystal clear communications in the tunnels of a mining site. Radio communication systems for mining tunnels will allow workers to stay in communication with management or emergency services. By utilizing digital radio technology, mining companies can now offer tunnel communication systems that use less power, maintain better quality communications and are lighter in weight than their predecessors.

Digital radio communications work through a mobile low-power transmitter system. These transmitters are positioned at intervals along the mining tunnel to broadcast a signal. These transmitters allow workers to tap in and share data, communicate over voice and have the same level of communication they would with a smartphone connected to the grid.

Radio communications have many uses in mining sites such as preventing mishaps and  improving efficiency. By using radio technology, workers can communicate more easily and with less delay than ever before. They can broadcast signals to each other in real time, share information immediately and provide management with constant updates on the status of the mining site. Tunnel communication systems also make it possible to monitor the behavior and movement of people and equipment automatically in a mining site. Most radios are now equipped with GPS technology and data tracking to provide real time data on what has occurred and where workers are located in the tunnel.

GPS technology makes it possible to monitor the movement of goods and equipment, especially when combined with other electronics such as wireless scales or cameras that can identify who is using a piece of equipment or how many people are using a certain route. The information received from these improves efficiency, reduces equipment wear, and prevents collisions. 

Above all else, digital communications provide the lifeline that workers need in an emergency. Digital radio communications can be used to alert emergency services, coordinate with managers above ground and tap into emergency alarms for instant response wherever a worker may be. In case an evacuation is needed,  workers can indicate their exact location and communicate effectively as they exit the mines. 

The modern mining industry has embraced tunnel communication system technology and is using it to create a safer work environment for workers. It provides workers the ability to communicate faster than ever before, while also providing some of the quickest responses to any emergency situations that may arise during a shift.

If you are interested in learning more about the latest mining technology for your business, contact us today. Our team has a wide range of quality digital communications that will help you maintain a better sense of security and communication on any job site.

Gas Monitoring Devices For Underground Mining

kristian Gas Monitor, Underground Mining
Gas Monitoring Devices For Underground Mining

Gas monitoring is a crucial safety mechanism in any mining site. These mobile systems are installed to check for the presence of various harmful gasses that could be flammable or dangerous to human health. Typical gas monitoring devices will monitor for the presence of methane, carbon monoxide, and volatile organic compounds. We offer gas monitoring devices for underground mining.

Methane is usually found in coal mines and must be monitored at all times to ensure that there are not dangerous concentrations of this explosive gas. 

The formation of Methane (CH4) occurs when coal is exposed to air, therefore it is important for methane monitoring equipment to always function properly, especially in areas where the air pressure has dropped during drilling or transporting material. 

Methane is considered to be 100 times more explosive than normal air, so it is extremely dangerous to mine workers unless there are measures in place that can detect the methane and ventilate the area before any coal miner tries to enter.

A less common gas found in mines is carbon monoxide (CO). Carbon monoxide is a product of the combustion of carbon, and can be found in coal mines as methane burns away. 

Carbon monoxide monitoring devices are typically used for gasses that have less stringent regulations, as many countries do not consider it to be as dangerous as methane or other flammable gasses. This monitoring device is a crucial part of any underground mining site, as exposure to the deadly gas can lead to death or serious injury.

Carbon monoxide detectors are typically installed in areas where there may be methane gas present because methane detectors cannot detect carbon monoxide. 

Our systems can be installed for mobile gas detection and they will detect the presence of gas in the air. They can be placed in hard-to-access areas and detect even trace amounts of gasses in the air quality.  

Our systems will deliver an instant alert to any digital radio or smart device linked to our monitors through Bluetooth.  Notifications can be customized to suit your needs and reporting data can be created to work through accident prevention in the future. 

Full scale alerts and linkage through the mining digital network will speed up evacuation plans and ensure that miners working on-site and across multiple sites are able to get instant alerts when they count. 

You can visit our website for more information about gas monitoring or check back for future articles on our monitoring technology. Regularly updating your alarms and making sure that you have the best technology will keep your business as safe as possible and work to prevent accidents on your job site. 

We have a great selection of gas detectors and these systems will help you keep your miners safe from harmful gasses that could be present in any underground mining site. For the best gas detection for mines, it’s important to have automated devices to provide you with enhanced safety. 

Contact us today to learn more about the latest gas monitoring devices for underground mining and how they can be made to suit the needs of your mining site.

Why Is Radio Communication In Tunnels So Important?

kristian Mining Communication, Underground Communication
Why Is Radio Communication In Tunnels So Important?

A very common question we get is ” why is radio communication in tunnels so important? ” here we will answer this question. In the mining industry, communication remains an important solution to keeping miners safe and ensuring that equipment can be preserved as well. Communication can prevent accidents and improve efficiency in a mine site. Because mines are extremely challenging environments, it’s not easy to maintain communications through traditional means like a smartphone or traditional radio. Uninterrupted and quality communications require the use of dependable electronics and a communication system that can work even deep underground with real-time data transfer and clear voice communications. 

Recently, the use of digital radios has been one method to improve communication in the mining sector. With more modern mobile phones able to tap into mobile broadband networks, it’s possible for smartphones or tablets with apps to be used as a remote control solution for heavy machinery, making communication more interactive. In some cases, communication apps for smartphones might be the only communication device needed as they can communicate through a Wi-Fi connection with other workers on-site to avoid the mining environment from disrupting the communication network. 

These digital radio systems often integrate with mines’ leaky feeder system to provide clear and uninterrupted communication between workers and machines. The digital radio systems can also be equipped with a built-in Global Positioning System (GPS) to track the operators’ location and share it over the wireless network, ensuring that other mine workers or supervisors can always know where their colleagues are.

Radio communications can help all workers to remain coordinated, to react quickly in an emergency, and to stay safe. It also improves the safety of machines and reduces repair costs due to damaged machine components.

With the amount of heavy machinery and noise in a mine, it is often difficult for workers to maintain the safe communication they need to work efficiently. A radio can let a worker communicate with the surface easily, give instructions on the use of equipment based on reports for material deposits and more.

Our communication system works with low-power transmitters placed throughout the tunnel system through the leaky feeder lines. These transmitters offer a range of broadcasts for each section of the mine. Each area has a receiver that receives the signal and broadcasts it to all radios throughout the chain on the same channel. This system is what allows us to have voice communication throughout the mine site – no matter how deep underground – without interfering with other communications. This is a crucial piece of communication technology as we continue to mine deeper. 

Gas monitoring systems and alarms can also be integrated with the radio system to ensure that there is an automatic alert when the presence of gas or an emergency is detected. 

The mining industry is dependent on good communication with reliable equipment to ensure safety and productivity. I hope this article was able to answer your question – ” Why Is Radio Communication In Tunnels So Important? “

Digital radios provide better quality transmissions in harsh conditions, while apps designed for heavy machinery reduce the time needed to complete jobs. The use of mobile broadband technology in mining is a critical step for your business’s safety. If you would like to learn more about the latest in mining communication, contact us today. 

The Best Gas Monitoring System On The Market

kristian Gas Monitor
The Best Gas Monitoring System On The Market

Gas monitoring systems are crucial for measuring the level of gas and other contaminants in a mining site or building. These systems are typically installed to ensure that at the first sign of a leaking gas on a construction or mining site, all workers can vacate. These alarms can prevent accidents and ensure that people are safe. Becker Wholesale Mine Supply offers the best gas monitoring system on the market. You can view it here!

A typical gas system will monitor for the signs of methane, carbon dioxide, volatile organic compounds and more. These gas leak systems are crucial in mining sites worldwide and they can be extremely beneficial throughout the construction industry. 

Gas monitoring systems work by identifying the presence of gas through its chemical makeup. Typically, these systems are able to identify gasses with just a few percent quantities in the air quality. 

A typical gas monitoring system will include a variety of sensors that are located around the site where the gas is most likely to be released. These sensors are typically wireless so they can easily be placed in hard to access areas. 

These sensors are critical in mining sites, as methane is one of the most common gasses that people encounter on a day to day basis. Methane can be found all over the world and it poses serious health risks if not monitored correctly. A gas monitoring system will provide an early warning for all workers on-site so that they can evacuate the area if required.

Gas monitoring systems are crucial for reducing risks in several industries. Gas can be harmful to our health and potentially flammable. Without these systems in place, it may be impossible to detect the presence of odorless gasses that could potentially cause a catastrophe. 

Our monitor offers a cost-effective way that you can monitor for gas in a confined area. It is durable and affordable with a temperature range capable of operating in any mining site worldwide. 

Our monitor is compatible with our wireless systems and allows users to quickly detect the presence of gas in an area where people are working or living. It’s fairly easy to add devices into your system, giving you great flexibility when it comes to making your monitoring network. 

Our systems deliver an immediate notification on your smart device and an immediate alarm. These notifications can be customized to suit your needs and are easily configurable across multiple devices. This means you can protect all of your workers, even if they are at different job sites throughout the day. 

Our Bluetooth technology transmits data to any compatible device to offer you reporting and a list of hazardous levels so that you can address the problem.

Whether you need to monitor methane or any other gas, our fixed monitor offers an affordable solution that is simple and effective. Contact us to find out more about how we can help you with your gas monitoring needs. Our team is ready to help you safely protect your work site from a gas leak or potential emergency with the proper monitoring tools!

Leaky Feeder Cable Specifications

kristian Leaky Feeder Systems
Leaky Feeder Cable Specifications

We often receive questions regarding the nature of our leaky feeder cable installations. Becker SMC Low loss leaky feeder lines are built to last and designed with the best in power generation on the market today. We install the finest in insulation as well as ensure that all leaky feeder lines are built beyond the specifications of our customer. The technical Leaky Feeder Cable Specifications include an incredible impedance of 50+2 ohms and capacitance of 76 PFm. Insulation resistance is rated at 5000 MHOM.Km and the velocity of propagation is 86%. The quality of these leaky feeder systems ensures a better level of electricity signals in underground mining sites as well as improved levels of communication in underground mining. Leaky feeder systems are responsible for running communication as well as for running the crucial power systems in any mine. With the help of these quality leaky feeder systems and the insulation values of these systems, you can ensure top safety and improvements to mine site safety.

These leaky feeder systems were built for mining sites and designed with a jacket start of each kilovolt insulation voltage. The power generation in these devices is accomplished through a 4.8 mm copper clad aluminum wire and the 13.8 mm corrugated copper tube slot in a milled to row fashion. 

Leaky feeder cable systems have an attenuation of 20°C and a minimum bending radius of up to 50 mm. With improved tensile strength of 3.10, these are cables that you can truly depend on in any mining site and to work around any type of heavy equipment. Improve level of insulation and the maximized tensile strength offer the best in tough operations. 

As well as offering a superior level of insulation, conductivity and strength, Becker SMC offers customizable solutions when it comes to your roll length. Contact our customer service department to request any size roll length, with standard rolls available in 500 m, 350 m, 305 m and more. We can ensure you have the perfect cable to meet the needs of your mining site and the ideal lengths to suit any type of job.

The outer jacket is a 15.7 mm PE blackor collagen free construction. This integrates well into any mining site and offers a superior level of protection for any type of mining assets. When choosing this type of leaky feeder cabling system, you can ensure that it has been properly tested and designed to suit any style of mining site from above ground to deep underground mining. Our leaky feeder system has been placed in hundreds of mines across the world and we regularly innovate with our products to ensure that we are offering the absolute best quality of leaky feeder cabling to our customers.

If you’re interested in upgrading your communication or mine site electronics, or learning more about leaky feeder cable specifications contact our staff today to learn more. We can share the details on our full low loss leaky feeder cable system and how it could benefit your mining site. 

Becker Leaky Feeder Cable Manufacturer

kristian Leaky Feeder Systems, Mining Communication, Underground Communication
Becker Leaky Feeder Cable Manufacturer

This type of leaky feeder cable system is perfect for underground mining application and the transportation industry. The overall goal of this leaky feeder system is to carry not only communication lines but to deliver ongoing power applications in any mining site. With the degree of insulation provided in these systems and the quality of the electronic cables, the goal of these systems is to offer the best in electrical power on any site without a need to replace the equipment regularly. These are reliable cabling solutions that can last for generations in a mining site and with a strong minimum bending radius and an improved tensile strength, this is the type of leaky feeder system that you can truly depend on for any type of mining. We are the leading Leaky Feeder Cable Manufacturer.

Whether you need this for above ground systems or you are in need of a deep leaky feeder system to suit the needs of your site, we can offer easy solutions that can help your business. Low Loss leaky feeder cables can also be customized to suit the needs of a customer. Different roll lengths are available at your request and we can ensure that you will have the best in cabling that will work for your business. 

Becker Leaky Feeder cable includes a 15.7 mm PEblack or halogen free construction meaning little interference in any mining site and the ease of use as you are running cables in any location. The outer conductor is a 13.8 mm corrugated copper tube slot in a milled two roll system. Taking this extra level of copper conductors ensures clear signal paths and the best in electrical communications on site.

Dielectric and physical foaming PE is rated at 12.3 mm for an improved level of insulation. Leaky feeder lines with this level of protection are rated highly in underground mining operations and designed to truly last. 

Inner conductors are copper clad aluminum wire rated at 4.8 mm and designed for maximum conductivity and signal transfer. With these quality leaky feeder systems, you can be ready at any mining site with the best tools in the business.

If you are interested in learning more about Becker leaky feeder cable systems, contact us today for your custom order or to learn more about our cable specifications. We are the industry’s best leaky feeder cable manufacturer.

Key Functions of The VHF Leaky Feeder System

kristian Leaky Feeder Systems, Mining Communication
Key Functions of The VHF Leaky Feeder System

A VHF leaky feeder system offers the widest bandwidth of amplification available and a amplifier platform. Having a robust and easy to use leaky feeder system for communication in a mining site can improve safety and maximize productivity. The Becker Varis VHF leaky feeder system is a smartcon integrated communication suite known for its amazing performance and reliability as well as easy maintenance set up. 

Becker Varis ensures that this is a device that can satisfy customer needs and meet the strategies for any budget and any mine site. This is a leaky feeder system that integrates well with premium communication suites with the option to also upgrade your path so that you can enhance the system as your mine site expands. 

This system ensures that all operators and technicians can use mine phones and communication streams at the same time. The system offers a narrowband radio modem as well as a low maintenance VHF communication platform. The 9600 bps fixed mobile data connection provides data transfer over the entire leaky feeder network. With this level of data transferred, it is easy to plug in and access any type of logistics tools or a wide range of other systems while maintaining simultaneous and clear communication. 

The 30 MHz bandwidth offers an industry-leading level of bandwidth for voice data and for quality communications. Signal remains crystal clear throughout the voice channels with the option to operate with superlow intermodulation noise levels as well as an RFP pilotless amplifier. These enhancements ensure that work takes place throughout the system with very low maintenance cost and the option to adjust levels independently if the system continues to grow.

Your maintenance costs can be significantly reduced as this is a controller that can integrate well with almost any current leaky feeder system on the market. Modes are encouraged to reduce the maintenance and to considerably reduce your maintenance costs by offering substantial readjustment when required. Noise free voice and data radio channels are robust and the low maintenance solution can offer the best in clear data transfer and communication no matter where an operator may be in the mine site. 

Included with the device is a local diagnostic standard in any amplifier providing a faultfinding system and troubleshooting used to identify components throughout the leaky feeder network that could be causing trouble. Local diagnostic onboard with our LED diagnostic system ensures you can find faults quickly and detect problems early on with predictive maintenance and ensuring the best results for your mining site.

If you’re interested in learning more about the key functions of the VHF leaky feeder system or you’d be interested in integrating one of these systems into your mining site, contact us today. We can share more information about our VHF leaky feeder controls and how they can be easily integrated into your mining site or used for expansion for your current communication and data sharing needs.

How Does a Becker Mining 4 Gas Monitor Work?

kristian Gas Monitor
How Does a Becker Mining 4 Gas Monitor Work?

The Becker Mining 4 gas monitor is designed as a fixed monitor support item and in all in one gas measurement meter. With up to four integrated gas sensors in a compact package this offers a true level of flexibility and reliability for environmental monitoring. The multigas format includes a four channel high-capacity gas monitor with temperature compensation and 360° alarm function. This is the only gas monitor of its type that is capable of monitoring the combination of gases in a wide range of external inputs. Having this option ensures that the customer can easily continue expanding on the capabilities of the device and link it with other monitors in the future. 

Controller functions are integrated into the fixed monitor such as a black box storing for critical information an accident records as well as calibration records, alarm history, data logging and post accident investigation reports. Operating temperatures include -20°C up to 40°C and at a 90% humidity rate. The alarm system is IPv67 rated and it offers a power rating at 9 to 17 VDC IS. Conductivity takes place there and RS 485 mod bus enters the digital and analog input as well as independent programmable output. Quick connectors and glands offer a simple system for integration and easy calibration with any device. 

The unique 360° alarm feature ensures that this is a customer tool that will serve as an excellent fixed monitor with points and alarm outpost control. The monitor can also be set up with a short-term exposure limit and time weighted average length display on the LCD display for easy viewing up to 5 m away. Having a quality readout and a simple picture for setting up the device ensures that any employee will be able to configure the device and they can be well integrated with a variety of systems. 

The auto adjusting backlight ensures that it is a durable solution for underground and surface applications and also comes with a massive range of mounting and connectivity accessories the easiest in connections. Fixing the platform and getting the system set up requires very little maintenance and the solution will continue functioning for years on a job site with ease. 

Gas sensing parameters range from 0 to 1000 ppm or 0 to 50 ppm for carbon monoxide or CO2, 0-5% VV methane and your 5% vv for carbon dioxide. Additional guest databases available for sulfur dioxide, hydrogen sulphide, nitrogen dioxide, with temperature, humidity and air velocity all capable of measurement on the device. 

This is a crucial piece of mining technology and safety equipment that can save lives in a mining site and also detect the presence of harmful gases. If you’re interested in monitoring software that you need it set up and capable of providing crucial safety functions in your mine site, contact us today to learn more about the smart sense fixed 4 gas monitor from Becker SMC.

Becker Releases Smartethernet, A Leaker Feeder Solution

kristian Leaky Feeder Systems, Mining Communication, Underground Communication
Becker Releases Smartethernet, A Leaker Feeder Solution For Underground Networks

Becker Releases Smartethernet, A Leaker Feeder Solution

Becker mining systems as an international mining company has recently announced a revolutionary new product for underground networks known as the smartethernet. The new Ethernet solution works through leaker feeder infrastructure to deliver communications without having to integrate new lines. The benefits of these latest smartethernet is the ability to place it into the leaker feeder infrastructure and integrate a new form of data based technology to operations throughout a mining site. The entire system is easy to install and offers a high speed Ethernet solution for a mine without the added expense of integration.

Installing high speed Ethernet in an affordable manner will ensure that clients can use data based tech in any aspect of their operations. Customers appreciate the new system and its reliability and it can also offer a massive cost savings for clients as well. The system introduces three units including the controller, e point and amplifier which is equipped with an Ethernet repeater. The system will extend the distance of the eithernet considerably and offer its controller a lead into communications for the future of a mining business.

Having Ethernet integrated into a mining site can be crucial for communications in the mine, equipment and staff tracking, controlling mining equipment and for monitoring IP cameras. Control points in the smartethernet are fed along a series of ports for clients to connect devices in the field. A worker could easily connect up a laptop or diagnose a piece of equipment with an Ethernet port at any point in the mining site. Having these ports can be crucial to maintaining quality communications and ensuring that staff are able to get extended system distance improvements. The clarity of Ethernet ensures that a team is able to have an extended level of clarity in communications and data sharing. The network will manage all points easily and offer a huge cost savings for any business that is interested in establishing better data flow in mining.

Becker’s ethernet mining solution over the leaky feeder system will ensure that data based technology can be added to mining operations across the world and in the most hostile environments. Some of the top advantages of this system include being able to offer more tools to your workers in the field, enhancements to safety, improvements to efficiency and monitoring and the option to capture more data points which can shape the future of your business. No matter what type of underground mining you normally work on, these solutions can be a huge cost benefit and safety improvement for your future. Contact us today if you are interested in learning more about our Becker mining ethernet solutions through a leaky feeder system and how we can help you maximize your underground network.

Will Underground Mining Become the Only Way to Mine?

kristian Underground Mining
Will Underground Mining Become the Only Way to Mine?

It seems possible that underground mining will soon surpass surface mining, and become the only method of mining. Surface mining is the most preferred type of mining operation right now. Surface mines are preferred by many large companies because they are less expensive to operate and require fewer steps. However, several factors could force the entire industry to reconsider its operating policies. These include changing economic needs, political and public pressure, and technological advances.

There Is a Growing Demand For Polymetallic Ores Deeper Below Ground

Concerns over carbon-induced climate changes are driving a global push to move away from coal as a source of fuel and towards renewable energy.

The mining industry is now seeing greater demand for raw materials used in the manufacture of batteries, solar panels and wind turbines, as well as electric cars and other clean-energy products.

Consider the pressing demand for metals to make communication tech such as cell phones, computers and tablets. Combine that with the growing market demand for raw materials for renewables. This could lead to a major shift in the mining priorities.

The new most important target material for mining companies is polymetallic ores such as cobalt and lithium, copper, and rare-earth minerals are being replaced by coal.

Where Can We Find These Metals, Then?

Contrary to coal, which tends to be closer to the Earth’s surface than these ores, most of these ores require much deeper mining activities. Finding these metals requires a underground mining operation.

Major mining companies will have to change their policy priorities due to the shift in demand. Instead of focusing on surface mining, they will have to dig deeper shafts and make deeper investments to achieve the safety and efficiency required to mine in the 21st century.

A shift in demand might not be enough alone to bring about a significant change. Other factors can make this shift not only prudent but also necessary to prevent irreversible damage to the mining industry as a whole.

Space exploration is a prime example of growing demand. Although it is not yet proven to be as groundwater aquifers can degrade the water supply to areas that are most in need. This makes the land inaccessible for agriculture and places pressure on the local population.

If you are interested in learning more about underground mining or the products needed to run such an operation then contact us today!